How to Remove a Stubborn Stripped Bolt | Unrivaled guide 2024

Working with bolts is an essential aspect of any DIY or mechanical project, and it is not uncommon to encounter a stripped bolt. A stripped bolt is a bolt whose head is damaged to the point where it can no longer be gripped by a wrench or a pair of pliers. This can be a frustrating experience for anyone, whether you are a professional mechanic or a beginner DIY enthusiast. In such situations, you might be tempted to give up on the project or even consider cutting the bolt and starting over. However, there are effective ways to remove a stubborn stripped bolt without resorting to drastic measures.

This review will focus on the book “How to Remove a Stubborn Stripped Bolt,” which offers practical solutions for removing stripped bolts. The book is written by a professional mechanic with years of experience in dealing with stubborn bolts, and it contains step-by-step instructions and illustrations to guide readers through the process.

The book begins by explaining the different types of bolts and the reasons why bolts get stripped. It also covers the tools and equipment needed for removing stripped bolts, including various types of pliers, wrenches, and drills. The author then goes on to describe different methods for removing stripped bolts, including the use of penetrating oil, heat, and impact tools.

One of the strengths of this book is that it covers a wide range of bolt sizes and materials, from small screws to large nuts, and from steel to aluminum. The author also provides tips and tricks for preventing bolts from getting stripped in the first place, such as using the right tools and lubricants.

The book is written in a clear and concise style, and the illustrations are helpful in understanding the steps involved in each method. The author also includes safety tips and precautions, which are crucial when working with power tools or handling hot materials.

Overall, “How to Remove a Stubborn Stripped Bolt” is a valuable resource for anyone who works with bolts, whether it is for DIY projects or professional mechanical work. The book offers practical solutions for removing stripped bolts and preventing them from happening in the future. It is easy to follow and understand, making it an excellent reference for beginners and experienced mechanics alike.

How to Remove a Stubborn Stripped Bolt | Ultimate Guide 2024

Removing a stripped bolt can be frustrating, but with the right tools and techniques, it is possible. Here is a step-by-step guide on how to remove a stubborn stripped bolt:

1. Apply penetrating oil: Use penetrating oil, such as WD-40, to loosen the bolt. Apply the oil generously to the bolt and let it sit for at least 15 minutes to allow it to penetrate the threads.
2. Use pliers: If the bolt head is still accessible, try using pliers to turn it. Grip the bolt head firmly with a pair of pliers and turn it counterclockwise. If the bolt is stuck, try tapping the pliers gently with a hammer to loosen it.
3. Use a screwdriver: If the bolt head is not accessible, use a screwdriver to turn it. Place the screwdriver into the groove on top of the bolt and turn it counterclockwise. Apply firm pressure and be careful not to slip and damage the surrounding area.
4. Use a bolt extractor: If the bolt is still stuck, try using a bolt extractor. A bolt extractor is a specialized tool designed to grip the stripped bolt and turn it counterclockwise. To use a bolt extractor, select the appropriate size for the bolt and insert it into the striped area. Turn the extractor counterclockwise using a wrench or socket.
5. Heat the bolt: If the bolt still won’t budge, try heating it with a torch. Apply heat to the surrounding area, not the bolt itself, and let it cool slightly before attempting to turn it again. The heat will cause the bolt to expand, breaking any corrosion or rust and allowing it to turn more easily.
6. Cut the bolt: If all else fails, you may need to cut the bolt. Use a metal cutting blade or saw to carefully cut through the bolt, being careful not to damage the surrounding area. Once the bolt is cut, you should be able to remove it easily.

Remember to wear safety gear such as gloves and eye protection when attempting to remove a stubborn stripped bolt. If you are unsure or uncomfortable with the process, seek the help of a professional mechanic.

Things To Avoid

When removing a stubborn stripped bolt, there are certain things you should avoid doing to prevent damage to the surrounding area or injury to yourself. Here are a few things to avoid:

1. Using too much force: Applying too much force to the bolt can cause it to break or damage the surrounding area. Use steady pressure and avoid jerking or twisting the bolt.
2. Using the wrong tools: Using the wrong tools can damage the bolt or surrounding area. Make sure you have the correct size and type of wrench or socket and avoid using pliers or other tools that can slip or cause damage.
3. Ignoring safety gear: Always wear gloves and eye protection when removing a stripped bolt to prevent injury from sharp edges or flying debris.
4. Heating the bolt too much: Heating the bolt can help loosen it, but too much heat can cause damage to the surrounding area. Avoid heating the bolt to the point where it glows red.
5. Using too much penetrating oil: Applying too much penetrating oil can cause damage to surrounding materials or create a fire hazard. Use only the recommended amount and be sure to wipe up any excess.
6. Forcing the bolt in the wrong direction: Turning the bolt in the wrong direction can cause damage to the threads or make the bolt more difficult to remove. Make sure you are turning the bolt counterclockwise to loosen it.

By avoiding these mistakes, you can safely and effectively remove a stubborn stripped bolt without causing damage to the surrounding area or injuring yourself.

Advantages And Disadvantages

Advantages

1. Restoration of functionality: Removing a stubborn stripped bolt can help restore the functionality of the equipment or machinery. A stripped bolt can cause the equipment to malfunction or fail, so removing it can help ensure that it operates correctly.
2. Cost-effective: Removing a stubborn stripped bolt can be a cost-effective solution compared to replacing the entire equipment or machinery. This is especially true for larger or more complex machinery where a replacement can be quite costly.
3. Prevents further damage: A stripped bolt can cause damage to the surrounding area, so removing it can prevent further damage to the machinery or equipment. It also eliminates the risk of the bolt breaking and causing additional damage or injury.

Disadvantages

1. Time-consuming: Removing a stubborn stripped bolt can be a time-consuming process, especially if the bolt is stuck in a hard-to-reach area or requires specialized tools. This can lead to increased downtime and lost productivity.
2. Risk of damage: Attempting to remove a stubborn stripped bolt can sometimes cause damage to the surrounding area, which can lead to additional repair costs or even render the equipment unusable.
3. Risk of injury: Removing a stripped bolt can be a hazardous task that requires the use of sharp tools and the application of force. Without proper safety precautions, there is a risk of injury to the person attempting to remove the bolt.
4. Risk of bolt breakage: Attempting to remove a stubborn stripped bolt can cause it to break, which can complicate the removal process and lead to additional repair costs.

In conclusion, removing a stubborn stripped bolt has both advantages and disadvantages. While it can help restore the functionality of the equipment and prevent further damage, it can also be time-consuming, hazardous, and risk causing damage or injury. It’s important to carefully consider the situation and have the appropriate tools and safety gear before attempting to remove a stripped bolt. If you are unsure or uncomfortable with the process, seek the help of a professional mechanic.

FAQs

How Do You Unscrew A Bolt That Won’t Budge?

If you are trying to unscrew a bolt that won’t budge, here are some tips that may help:

1. Apply penetrating oil: Apply some penetrating oil or rust penetrant to the threads of the bolt. Let it sit for 10-15 minutes to allow the oil to penetrate the rust and corrosion.
2. Use heat: You can use a heat source like a torch to heat the bolt for a few minutes. The heat will cause the metal to expand, making it easier to loosen the bolt. Be sure to wear protective gloves and goggles when using heat.
3. Use a breaker bar or a longer wrench: A breaker bar is a longer and more heavy-duty wrench that can provide more leverage to loosen stubborn bolts. You can also try using a longer wrench to get more torque.
4. Tap the bolt: Use a hammer to tap the bolt lightly. The vibrations can help to loosen the bolt.
5. Use a bolt extractor: If none of the above methods work, you can use a bolt extractor. A bolt extractor is a tool designed to grip the bolt and twist it out.
6. Seek professional help: If the bolt still won’t budge, it’s best to seek professional help from a mechanic or someone with experience in this area. They can help you remove the bolt safely and without causing further damage.

How Do You Remove A Stripped Bolt From A Tight Space?

Removing a stripped bolt from a tight space can be challenging, but here are some tips that may help:

1. Use a rubber band: Place a rubber band over the stripped bolt head and then use a wrench to remove the bolt. The rubber band can provide extra grip to help turn the bolt.
2. Use pliers: If the bolt is protruding from the surface, you can use pliers to grip the bolt and turn it out. Needle-nose pliers or locking pliers work best for this method.
3. Use a screw extractor: A screw extractor is a tool designed to remove stripped or broken bolts. Use a drill to make a small hole in the center of the bolt, then insert the screw extractor into the hole and turn it counterclockwise to remove the bolt.
4. Cut a slot: If you have access to a rotary tool or a hacksaw, you can cut a slot in the top of the bolt head. Then use a flat-head screwdriver to turn the bolt out.
5. Seek professional help: If none of these methods work, it’s best to seek professional help from a mechanic or someone with experience in this area. They can help you remove the bolt safely and without causing further damage to the surrounding area.

What Is The Best Tool To Remove A Stripped Bolt?

The best tool to remove a stripped bolt will depend on the type of bolt and the level of damage. Here are some tools that are commonly used for removing stripped bolts:

1. Bolt extractor: A bolt extractor is a specialized tool designed to remove stripped or damaged bolts. It is a tapered, reverse-threaded tool that is driven into the stripped bolt head with a wrench or pliers. As the extractor turns, it bites into the bolt and loosens it.
2. Impact wrench: An impact wrench is a power tool that delivers high torque output and is commonly used to remove stubborn or rusted bolts. It delivers a high-force, rapid succession of short bursts of power that can break loose even the most stubborn bolts.
3. Vise grip pliers: Vise grip pliers are locking pliers that can be used to grip and turn a stripped bolt. They have a built-in adjustment that allows you to adjust the jaw size to fit the bolt head.
4. Pipe wrench: A pipe wrench is a heavy-duty wrench that can be used to grip and turn a stripped bolt. It has serrated teeth that grip the bolt head and a long handle that provides leverage.
5. Hacksaw or rotary tool: If the bolt head is accessible, you can use a hacksaw or rotary tool to cut a slot in the bolt head. Then use a flat-head screwdriver to turn the bolt out.

It’s important to note that removing stripped bolts can be challenging and may require a combination of tools and techniques. If you’re unsure about how to remove a stripped bolt, it’s best to seek professional help from a mechanic or someone with experience in this area.

How Do You Remove A Hard-Stripped Nut?

Removing a hard-stripped nut can be a challenging task, but there are several methods you can try:

1. Use Pliers or Vise Grips: Use a pair of pliers or vise grips to grip the nut firmly and try to turn it counterclockwise. This method works best if the nut is not severely stripped.
2. Use a Nut Splitter: A nut splitter is a tool designed specifically for removing stripped nuts. It works by splitting the nut into two pieces. You place the splitter over the nut, tighten the splitter until it grips the nut, and then turn the bolt counterclockwise to split the nut.
3. Use Heat: Heating the nut with a torch can help to expand the nut and loosen it. You can then use a wrench or pliers to turn the nut. However, be careful not to overheat the nut, as this can cause it to become too brittle and break.
4. Use a Dremel: If the nut is severely stripped, you can use a Dremel or rotary tool to cut a slot into the top of the nut. You can then use a flathead screwdriver to turn the nut counterclockwise.
5. Use Penetrating Oil: Apply a penetrating oil, such as WD-40, to the nut and allow it to soak in for a few minutes. The oil can help to break down any rust or corrosion that may be causing the nut to stick.

If none of these methods work, you may need to consider cutting the nut off with a saw or drill. It’s important to use caution when using power tools and wear appropriate safety gear. If you’re unsure or uncomfortable with any of these methods, it may be best to seek the help of a professional mechanic.

What Can You Spray On A Bolt To Loosen It?

You can spray a penetrating oil on a bolt to help loosen it. Penetrating oil works by seeping into the threads of the bolt and breaking down any rust, corrosion, or debris that may be causing it to stick. Some of the most popular penetrating oils available on the market include:

1. WD-40: WD-40 is a popular all-purpose lubricant that can be used to loosen bolts, nuts, and other fasteners. Simply spray the WD-40 onto the bolt and allow it to soak in for a few minutes before attempting to turn the bolt.
2. PB Blaster: PB Blaster is a penetrating oil that is designed specifically for breaking down rust and corrosion on metal surfaces. It can be applied to bolts, nuts, and other fasteners and left to soak in for several minutes before attempting to loosen them.
3. Liquid Wrench: Liquid Wrench is a multi-purpose penetrating oil that can be used to loosen stuck bolts, nuts, and other fasteners. It can also be used to lubricate hinges, door locks, and other moving parts.
4. Kano Kroil: Kano Kroil is a high-performance penetrating oil that is designed to loosen bolts and nuts quickly and easily. It can be used on a variety of metals, including steel, aluminum, and brass.

When using penetrating oil, it’s important to follow the manufacturer’s instructions carefully. You should also wear protective gloves and eye gear to avoid getting the oil on your skin or in your eyes. Additionally, it’s important to use caution when attempting to loosen a bolt that has been stuck for a long time, as excessive force could cause the bolt to break or strip.

Will Heating A Bolt Loosen It?

Yes, heating a bolt can sometimes help to loosen it. When a bolt is exposed to heat, it expands slightly, which can break up rust and corrosion that may be binding the bolt in place. This can make it easier to turn the bolt with a wrench or pliers.

What Are The 7 Ways To Remove A Stripped Screw?

There are several methods you can try to remove a stripped screw:

1. Use a Rubber Band: Place a rubber band over the stripped screw and press down firmly with the screwdriver. The rubber band can help to grip the screw and turn it counterclockwise.
2. Use Pliers: Grip the stripped screw head with a pair of pliers and turn counterclockwise. Be sure to use pliers with a good grip surface, such as locking pliers or vise grips.
3. Use a Screw Extractor: A screw extractor is a specialized tool designed to remove stripped screws. You drill a small hole in the center of the screw, insert the extractor, and turn counterclockwise to remove the screw.
4. Use a Hammer and Chisel: Tap the chisel gently counterclockwise with a hammer to create a notch in the screw head. You can then use a flathead screwdriver to turn the screw counterclockwise.
5. Use a Dremel: If the screw head is flush with the surface, you can use a Dremel or rotary tool to cut a slot into the top of the screw. You can then use a flathead screwdriver to turn the screw counterclockwise.
6. Use Heat: Heating the screw with a torch can help to expand the metal and break up any rust or corrosion. Be careful not to overheat the screw, as this can cause it to become too brittle and break.
7. Use Vinegar: Soak the stripped screw in vinegar for several hours to help dissolve any rust or corrosion. You can then use pliers or a screwdriver to turn the screw counterclockwise.

If none of these methods work, you may need to consider drilling out the screw and replacing it with a new one. It’s important to use caution when using power tools and wear appropriate safety gear. If you’re unsure or uncomfortable with any of these methods, it may be best to seek the help of a professional.

How Do You Remove A Stripped Bolt With Duct Tape?

While duct tape is a versatile tool, it may not be the best solution for removing a stripped bolt. However, one method that can be attempted involves using duct tape to increase the grip on the bolt head. Here’s how to do it:

1. Cut a strip of duct tape and wrap it tightly around the head of the stripped bolt. Make sure the tape covers as much of the bolt head as possible.
2. Use a pair of pliers to grip the duct tape and try turning the bolt counterclockwise. The duct tape should help increase the grip on the bolt and allow you to turn it.
3. If the bolt still won’t budge, you can try tapping it lightly with a hammer to help break up any rust or corrosion. You can also try using a penetrating oil like WD-40 to help loosen the bolt.

It’s important to note that this method may not work for all stripped bolts, especially if they are severely rusted or corroded. If the bolt is still stuck, it may be necessary to try other methods or seek the help of a professional.

Why Is My Bolt Turning But Not Coming Out?

There could be a few reasons why a bolt is turning but not coming out:

1. The threads on the bolt or in the hole may be stripped, which means that they are worn down and unable to create enough friction to hold the bolt in place. In this case, the bolt will simply spin without coming out.
2. The bolt may be cross-threaded, which means that it is not aligned properly with the hole. This can cause the bolt to bind and prevent it from being removed.
3. The bolt may be rusted or corroded, which can cause it to become stuck in place. In this case, the bolt may turn, but not come out due to the rust and corrosion.
4. The bolt may be too long, which means that it is hitting something on the other side of the hole and preventing it from being removed.

What Are The Four Ways To Remove A Stripped Screw?

Here are four ways to remove a stripped screw:

1. Use a Rubber Band: Place a rubber band over the stripped screw and press down firmly with the screwdriver. The rubber band can help to grip the screw and turn it counterclockwise.
2. Use Pliers: Grip the stripped screw head with a pair of pliers and turn counterclockwise. Be sure to use pliers with a good grip surface, such as locking pliers or vise grips.
3. Use a Screw Extractor: A screw extractor is a specialized tool designed to remove stripped screws. You drill a small hole in the center of the screw, insert the extractor, and turn counterclockwise to remove the screw.
4. Use a Dremel: If the screw head is flush with the surface, you can use a Dremel or rotary tool to cut a slot into the top of the screw. You can then use a flathead screwdriver to turn the screw counterclockwise.

It’s important to use caution when attempting to remove a stripped screw and wear appropriate safety gear. If you’re unsure or uncomfortable with any of these methods, it may be best to seek the help of a professional.

How Do You Loosen A Rounded Bolt?

A rounded bolt occurs when the head of the bolt has been stripped, making it difficult to grip with a wrench or pliers. Here are a few ways to loosen a rounded bolt:

1. Use a Bolt Extractor: A bolt extractor is a specialized tool designed to remove stripped bolts. It works by gripping the bolt head from the inside and turning it counterclockwise. To use a bolt extractor, you’ll need to drill a small hole in the center of the bolt, then insert the extractor and turn counterclockwise.
2. Use Pliers: Grip the rounded bolt head with a pair of locking pliers or vise grips and turn counterclockwise. Be sure to use pliers with a good grip surface to avoid slipping and causing further damage.
3. Heat the Bolt: If the bolt is rusted or corroded, you can try heating it with a torch or heat gun to expand the metal and loosen the grip. Be sure to wear appropriate safety gear and keep a fire extinguisher nearby in case of accidental fire.
4. Use a Hammer and Chisel: Place the chisel at the edge of the rounded bolt head and tap it gently with a hammer counterclockwise. The force from the hammer will help to loosen the bolt.
5. Use Chemical Penetrating Oil: Apply penetrating oil like WD-40, Liquid Wrench, or PB Blaster to the bolt and wait for several minutes or even hours for the oil to penetrate the threads. The oil will help to loosen the rust and corrosion that might have been causing the rounded bolt.

It’s important to use caution when attempting to loosen a rounded bolt and wear appropriate safety gear. If you’re unsure or uncomfortable with any of these methods, it may be best to seek the help of a professional.

How Do You Remove A Stripped Screw Without Power Tools?

Removing a stripped screw without power tools can be challenging, but here are a few methods you can try:

1. Use a Rubber Band: Place a rubber band over the stripped screw and press down firmly with a screwdriver. The rubber band can help to grip the screw and turn it counterclockwise.
2. Use Pliers: Grip the stripped screw head with a pair of pliers and turn counterclockwise. Be sure to use pliers with a good grip surface, such as locking pliers or vise grips.
3. Use a Screwdriver with a Larger Grip: Try using a screwdriver with a larger grip, such as a Phillips head screwdriver instead of a flathead screwdriver. This can help to get a better grip on the screw head.
4. Use a Screw Extractor: A screw extractor is a specialized tool designed to remove stripped screws. You drill a small hole in the center of the screw, insert the extractor, and turn counterclockwise to remove the screw. You can purchase a screw extractor at a hardware store.
5. Use Vinegar or Lemon Juice: If the screw is rusted or corroded, you can try applying vinegar or lemon juice to the screw to help loosen the rust. Let it sit for a few minutes, then try turning the screw counterclockwise.
6. Use a Hammer and Chisel: Place the chisel at the edge of the stripped screw head and tap it gently with a hammer counterclockwise. The force from the hammer will help to loosen the screw.

It’s important to use caution when attempting to remove a stripped screw and wear appropriate safety gear. If you’re unsure or uncomfortable with any of these methods, it may be best to seek the help of a professional.

What Tools Remove Bolts In Tight Places?

Here are some tools that can be used to remove bolts in tight places:

1. Socket Wrench with Swivel Head: A socket wrench with a swivel head can help to access bolts in tight spaces. The swivel head allows the socket to move around the bolt without requiring a straight-on approach.
2. Open-End Wrench with Offset Handle: An open-end wrench with an offset handle can help to reach bolts in tight spaces where a straight wrench would not fit.
3. Box-End Wrench with Ratcheting Mechanism: A box-end wrench with a ratcheting mechanism can help to remove bolts quickly and easily in tight spaces.
4. Universal Joint Socket: A universal joint socket allows the socket to pivot around the bolt, making it easier to access bolts in tight spaces.

How Do You Unscrew A Tough?

If you’re having trouble unscrewing a tough or stubborn screw, there are a few things you can try:

1. Apply some penetrating oil or lubricant: Spraying a penetrating oil like WD-40, PB Blaster, or Liquid Wrench onto the screw can help loosen it up and make it easier to turn.
2. Use heat: If the screw is stuck due to rust or corrosion, heating it up with a hair dryer, heat gun, or torch can expand the metal around the screw and break up the rust, making it easier to turn.
3. Get a better grip: Sometimes the problem is simply that you can’t get a good grip on the screw. You can try using pliers, a wrench, or a rubber grip pad to get a better hold on the screw.
4. Try tapping it: Using a hammer or rubber mallet, lightly tap the end of the screwdriver while turning it. This can help break up any rust or corrosion and loosen the screw.
5. Use a screw extractor: If all else fails, you may need to use a screw extractor. This is a special tool designed to remove stripped or stuck screws. It works by drilling a small hole into the screw and then using a reverse-threaded bit to back it out.

Remember to be patient and take your time when trying to remove a stubborn screw. Rushing or using too much force can often make the problem worse.

Conclusion