There is no more useful tool than an angle grinder. It is one of the most desired tools because it is common to almost every profession, but it can have a significant impact on the efficiency of a project.
Tool manufacturers are constantly competing with each other with unique product designs, which results in a huge and complex number of products to choose from. We have therefore selected for you some of the best angle grinders to choose from.
We have eight reviews of our favorite angle grinders, including corded and cordless ones. You’re spoiled for choice, and we hope this gives you some indication of what’s right for you. We have chosen our favorites based on your preferences, so we have provided a good overview of the best of each type.
Best Angle Grinder For Welding
Corded angle grinders
Corded angle grinders must always be powered. This can be a problem when working in remote areas or when electricity is not available in the work area.
However, for most jobs, corded angle grinders are an advantage. They are much cheaper, have no power sags, and can be used indefinitely. In addition, corded grinders are often lighter because they do not have the added weight of a battery.
Cordless angle grinders
Cordless grinders are battery-powered and do not require a power supply. In addition, they can be maneuvered while working without cables getting in the way.
However, these angle grinders are much more expensive and often do not come with batteries and chargers, making them even more expensive.
The lithium-ion batteries used in cordless tools last about 500 charges and, if used daily, can last about 18 months at full power. After these 500 cycles, the batteries can still be used, but their capacity is reduced.
The exact number of cycles depends on the chemistry and working conditions. Another problem with battery grinders is the voltage drop when the battery runs out. For example, if a fully charged battery has a voltage of 24 V, as it grinds and the battery capacity is used up, the voltage will also drop.
This results in a drop in power that reduces torque and RPM. Not all battery-powered models will have these problems, since it is an electronic device, but it is good to keep this in mind.
In addition, the battery and the grinder can overheat if the grind is too strong. This heat will adversely affect the lithium-ion battery and shorten its life. Therefore, heavy work will definitely drain the battery faster. Also, it is never a good idea to carry only one battery with you in the field. Some people also carry a charger and a spare battery for the cordless tool with them in the field.
Finally, the battery adds weight to the angle grinder, making it harder to hold it all day long. However, despite their many disadvantages, cordless grinders are taking the market by storm. They are also used by professionals because they are easy to use on the go.
Best Angle Grinder For Welding | Comparison Table 2024
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1. Makita XAG04Z Lithium-Ion Welding Grinder
Product Overview:
The Makita XAG04Z 18V LXT Lithium-Ion Brushless Cordless 4-1/2” / 5″ Cut-Off/Angle Grinder is designed for professionals and DIY enthusiasts seeking a versatile, powerful tool for grinding, cutting, and sanding tasks. With advanced features like a brushless motor and innovative safety technology, this angle grinder stands out in the market as one of the best for welding and heavy-duty projects.
Key Features
- Automatic Speed Change technology adjusts speed and torque for optimum performance during operation.
- Active Feedback-sensing Technology (AFT) shuts off the motor if the wheel rotation is suddenly forced to stop.
- Brushless Motor eliminates carbon brushes for longer tool life and increased efficiency.
- Powered by Makita’s 18V Lithium-Ion battery system, known for quick charge times and extended run time.
- Compact and cordless design for added portability and flexibility.
Benefits
This Makita grinder offers several key benefits that make it a top choice for welding and other demanding tasks. The Automatic Speed Change technology optimizes performance by adjusting torque and RPM, ensuring smooth and efficient operation. With AFT, users can work more confidently, knowing that the grinder will shut off to prevent accidents in case of sudden wheel stops. The cordless design gives you the freedom to work in areas without access to outlets, making it perfect for on-site projects.
Power and Performance
The Makita XAG04Z packs impressive power, thanks to its brushless motor, which delivers greater efficiency and longer run times. The motor is electronically controlled, optimizing battery usage and matching torque and RPM to the task at hand. This results in up to 50% longer run times per charge. Whether you’re grinding down metal welds or cutting through tough materials, this angle grinder offers the performance needed for any welding-related project.
Durability and Build Quality
Built with durability in mind, the Makita XAG04Z is engineered for heavy use in industrial settings. The brushless motor not only eliminates the need for carbon brushes but also ensures the tool runs cooler, extending its lifespan. The sturdy housing protects internal components from dust and debris, while the tool’s compact size and robust construction make it highly durable for long-term use.
Ease of Use and Maneuverability
Weighing just 5.6 pounds, this angle grinder is easy to handle for prolonged periods. The compact design and cordless feature make it simple to maneuver in tight spaces, especially when working on complex welds or hard-to-reach areas. The tool’s well-balanced weight distribution further adds to its user-friendly design, ensuring comfortable use throughout long projects.
Disc Size and Speed
The Makita XAG04Z is compatible with both 4-1/2” and 5” discs, giving users flexibility depending on the job. It operates at an impressive 8,500 RPM, providing fast and efficient grinding, cutting, and sanding. The high speed, combined with the disc versatility, allows users to tackle a range of materials, including steel, concrete, and tile.
Versatility and Attachments
The grinder’s versatility shines through its compatibility with multiple disc sizes and accessories, making it suitable for a wide array of tasks beyond welding. From cutting pipes to smoothing rough edges, this angle grinder can handle a variety of materials and applications. It is also compatible with Makita’s Star Protection batteries, ensuring long-term reliability and performance.
Dust and Debris Management
Dust and debris are inevitable in any grinding or cutting task, but the Makita XAG04Z’s sealed motor design helps prevent damage from dust buildup. Its efficient motor control reduces overheating and blockage, making it easier to maintain in high-dust environments. However, an external dust collection attachment would need to be purchased separately if clean workspaces are a priority.
Ergonomics and Comfort
Comfort is crucial when using power tools for extended periods, and the Makita XAG04Z excels in this regard. The ergonomic design, with a slim profile and soft-grip handle, ensures less fatigue even during longer jobs. Its balanced weight also makes it easier to control, reducing strain on the user’s wrists and arms.
The Makita XAG04Z is a well-rounded and powerful angle grinder that delivers exceptional performance, making it ideal for welding and various heavy-duty tasks. Its blend of innovative technology, ease of use, and portability ensures it can tackle a range of applications, while its durability and comfort make it a long-term investment for professionals and DIY users alike.
- Cordless convenience: With the Makita XAG04Z, you can enjoy the freedom of cordless operation, making it easier to move around and work in different locations.
- Powerful and efficient motor: The BL Brushless Motor is electronically controlled to optimize battery energy use for up to 50% longer run time per charge, and it delivers high performance for grinding, cutting, and sanding various materials.
- Automatic speed change technology: This feature automatically adjusts the speed and torque of the tool during operation for optimal performance, making it easier to use and increasing productivity.
- Safety features: The Active Feedback-sensing Technology (AFT) turns the motor off if rotation of the wheel is suddenly forced to stop, providing an added level of safety during use.
- Compatible with various battery options: The tool can be powered by Makita 18V LXT and compact Lithium-Ion batteries, providing users with added versatility and longer working hours.
- Tool only: The Makita XAG04Z is sold as a tool only, meaning you will need to purchase a battery and charger separately, adding to the overall cost.
- Heavy: The tool is relatively heavy, making it more challenging to use for extended periods, especially for overhead tasks.
- High price: The tool is more expensive than some other corded or cordless angle grinders on the market, which may not be affordable for all users.
2. BLACK+DECKER Angle Welding Grinder Disc
Product Overview:
The BLACK+DECKER Angle Grinder Tool is a powerful and reliable tool designed to handle a wide range of tasks, from grinding and cutting to polishing and sanding. Built for durability, this angle grinder is perfect for DIY enthusiasts and professionals alike who need a versatile tool for welding projects or other heavy-duty applications. With its ergonomic design and included accessories, the BLACK+DECKER angle grinder is a must-have for any workshop.
Key Features
- Durable Metal Gear Case for extended tool life and enhanced durability.
- 3-Position Side Handle for improved comfort and control during use.
- Spindle Lock for quick and easy accessory changes.
- Narrow Body Design for a comfortable grip, even during long tasks.
- Included Components: Metal grinding wheel, spanner wrench, and wheel guard for added convenience.
Benefits
This BLACK+DECKER angle grinder offers several benefits that make it a valuable addition to any tool kit. Its 6-amp motor delivers plenty of power for both light and heavy-duty jobs, while the durable metal gear case ensures it can withstand tough working conditions. The 3-position handle allows for greater control, making it easier to manage the tool while working on different surfaces or angles.
Power and Performance
Equipped with a 6-amp motor, this angle grinder provides ample power for various grinding, cutting, and sanding tasks. Whether you're smoothing welds, cutting through metal, or prepping surfaces, this tool performs consistently, delivering the speed and torque needed for optimal results. The spindle lock feature ensures you can quickly change discs or other accessories, minimizing downtime between tasks.
Durability and Build Quality
The metal gear case of the BLACK+DECKER angle grinder is designed for longevity, providing added protection to the internal components and ensuring the tool can handle rugged environments. This durability makes it ideal for welding applications, where the grinder is often exposed to metal debris and high heat. The solid build quality ensures it can stand up to frequent use without wearing out prematurely.
Ease of Use and Maneuverability
Weighing in at just 4.5 pounds, this grinder is lightweight enough for extended use without causing fatigue. The 3-position handle offers added maneuverability, allowing users to easily adjust their grip depending on the task. The narrow body design ensures a comfortable hold, even in tight spaces, making it an excellent choice for working on intricate welding projects.
Disc Size and Speed
This angle grinder is compatible with 4-1/2-inch discs, which are the most commonly used size for grinding and cutting tasks. With a no-load speed of 10,000 RPM, it provides enough speed to tackle a variety of materials, from metal to masonry. This flexibility makes the BLACK+DECKER angle grinder a versatile tool for both light and heavy applications.
Versatility and Attachments
The tool comes equipped with a metal grinding wheel, a spanner wrench, and a wheel guard, allowing you to get started right out of the box. The spindle lock feature makes it easy to switch between grinding wheels and other attachments, giving you the ability to switch from grinding to cutting in just a few moments.
Dust and Debris Management
While the BLACK+DECKER angle grinder does not come with a built-in dust collection system, the included wheel guard helps protect against flying debris during use. For optimal dust management, it’s recommended to use the tool in a well-ventilated area or in conjunction with external dust collection systems to keep your workspace clean and safe.
Ergonomics and Comfort
Comfort is a priority with the BLACK+DECKER Angle Grinder Tool. Its lightweight design and narrow body make it easy to grip for extended periods, while the 3-position side handle allows for greater flexibility and control. This ergonomic design helps reduce fatigue and strain on your hands and wrists, especially during longer tasks.
- Versatile: The BLACK+DECKER Angle Grinder Tool is a versatile tool suitable for a range of applications, including grinding and cutting.
- Durable: The tool is built to last, with a metal gear case that ensures longevity and reliability.
- Comfortable grip: The narrow body and 3-position side handle provide added comfort and control during use.
- Easy accessory changes: The spindle lock allows for easy and fast accessory changes, making it convenient to switch between tasks.
- Convenient power-down: The one-touch release switch makes it easy to power down the tool quickly and efficiently.
- Corded: The BLACK+DECKER Angle Grinder Tool is a corded tool, which limits its mobility and requires access to an electrical outlet.
- Limited power: With a 6-amp motor, the tool may not be powerful enough for heavy-duty tasks.
- Limited accessories: The tool only comes with a metal grinding wheel, spanner wrench, and wheel guard, limiting its versatility compared to other angle grinder tools.
3. DEWALT Angle Grinder Tool
Product Overview:
The DEWALT Angle Grinder Tool is designed for users who demand both power and precision. Equipped with an 11 Amp AC/DC motor, this tool offers exceptional performance for grinding, cutting, and polishing tasks. Whether you're a DIY enthusiast or a professional, this angle grinder promises reliability, efficiency, and ease of use, all packed into a durable, compact design.
Key Features
- 11 Amp Motor delivering 11,000 RPM for superior power-to-weight ratio.
- Dust Ejection System to protect the tool by ejecting damaging particles.
- Oversized Brushes provide double the life span compared to previous models.
- One-Touch Guard for easy, 360-degree guard rotation with a single action.
- Quick-Change Wheel Release allows tool-free wheel removal for fast application switches.
Benefits
The DEWALT Angle Grinder Tool offers numerous benefits that enhance both productivity and tool longevity. Its powerful motor ensures high performance across multiple tasks, while features like the Dust Ejection System and oversized brushes ensure the tool is protected and lasts longer. The One-Touch Guard and Quick-Change Wheel Release are valuable time-savers, adding convenience and reducing downtime on the job.
Power and Performance
With an 11 Amp motor delivering 11,000 RPM, the DEWALT Angle Grinder provides plenty of power for tough applications. Whether you're cutting through metal or grinding down welds, the motor offers enough speed and torque to get the job done efficiently. The excellent power-to-weight ratio also ensures you can work for longer periods without feeling fatigued.
Durability and Build Quality
This tool is built to last. The Dust Ejection System prevents dust and debris from entering critical components, extending the tool's lifespan. Additionally, the oversized brushes provide twice the life of older models, reducing the need for frequent maintenance. The large spiral bevel gear further enhances durability, ensuring long transmission life and smooth operation.
Ease of Use and Maneuverability
Weighing in at just 6 pounds, this grinder is relatively lightweight and easy to maneuver, even during prolonged use. The One-Touch Guard allows for quick adjustments without the need for additional tools, offering enhanced flexibility when tackling complex or angled tasks. The uniquely small gripping surface in this power class ensures user comfort, making it easier to control the grinder during use.
Disc Size and Speed
The DEWALT Angle Grinder Tool is compatible with 4-1/2-inch discs, making it versatile enough for most applications. With a maximum speed of 11,000 RPM, this grinder provides the precision and power required to handle a wide variety of materials, including metal, masonry, and tile.
Versatility and Attachments
Thanks to the Quick-Change Wheel Release, changing out wheels is fast and easy, allowing you to switch between grinding and cutting applications with minimal downtime. This feature is especially useful for professionals who need to handle multiple tasks without the hassle of searching for wrenches or additional tools.
Dust and Debris Management
One of the standout features of this angle grinder is its Dust Ejection System, which effectively ejects dust and debris that could damage the tool's internal components. This system helps extend the grinder’s operational life, making it an excellent choice for heavy-duty tasks in dusty environments.
Ergonomics and Comfort
Comfort is key when using any power tool, and the DEWALT Angle Grinder Tool doesn’t disappoint. Its newly designed side handle offers excellent ergonomics, reducing hand fatigue during extended use. The small gripping surface further enhances comfort, making this tool easy to hold and control, even for extended periods.
- The tool is corded, which may limit its portability and flexibility compared to cordless models.
- Some users may find the tool’s size and weight to be cumbersome for extended use or in tight spaces.
- The cost of the DEWALT Angle Grinder may be higher than other similar models on the market.
- The tool is corded, which may limit its portability and flexibility compared to cordless models.
- Some users may find the tool’s size and weight to be cumbersome for extended use or in tight spaces.
- The cost of the DEWALT Angle Grinder may be higher than other similar models on the market.
4. Milwaukee Paddle Switch Cordless Angle Grinder
Product Overview:
The Milwaukee 2780-20 M18 Fuel Paddle Switch Cordless Angle Grinder is a top-tier power tool designed for those who need portability without compromising on power. This cordless angle grinder offers the same performance you'd expect from a corded tool, making it a reliable option for both professional contractors and DIY enthusiasts. With an 18-volt motor, it provides versatility and freedom from power outlets while maintaining solid grinding and cutting efficiency.
Key Features
- 18V DC Motor for excellent cordless performance.
- No-Lock Paddle Switch for enhanced safety and precise control.
- 4-1/2" to 5" Disc Capacity for a wide range of cutting and grinding tasks.
- 8,500 RPM for high-speed operation.
- Spanner Wrench, Grinder, and Wheel Guard included for convenience.
Benefits
This cordless angle grinder offers the best of both worlds: the mobility of battery power and the robust performance of a traditional corded grinder. Whether you're cutting through metal, grinding welds, or smoothing surfaces, the Milwaukee 2780-20 delivers consistent and reliable results. The paddle switch design ensures easy handling and safety by preventing accidental startups, while the tool-free accessory changes make it convenient to switch between tasks quickly.
Power and Performance
The 18-volt motor of the Milwaukee 2780-20 offers impressive power, reaching speeds of up to 8,500 RPM. This makes it a strong contender against corded models in its class. Whether you’re using it for light grinding or heavy-duty cutting, the tool's power-to-weight ratio ensures you get the job done efficiently without the limitations of a cord.
Durability and Build Quality
Built to withstand tough job site conditions, the Milwaukee 2780-20 features a solid, durable construction. The tool's design, including the protective wheel guard, ensures long-lasting use, while the spanner wrench allows for quick and easy maintenance, extending the grinder's lifespan even further. The arbor size of 5/8"-11 allows compatibility with various accessories, making this tool highly adaptable to different tasks.
Ease of Use and Maneuverability
At just 5.8 pounds, this angle grinder is lightweight and easy to maneuver, even during extended periods of use. The no-lock paddle switch gives users better control and a safer operation, as the grinder only runs when the switch is actively engaged. This feature also allows for more precise grinding and cutting, especially in tight spaces or awkward angles.
Disc Size and Speed
With a disc diameter of 4-1/2" to 5", the Milwaukee M18 grinder is versatile enough to handle a wide array of cutting and grinding applications. The 8,500 RPM motor ensures a high-performance output, capable of tackling challenging materials like metal, stone, and masonry.
Versatility and Attachments
This grinder comes equipped with a spanner wrench and wheel guard, making it easier to switch out discs and maintain the tool. The Quick-Change Wheel Release feature allows for rapid accessory changes without the need for additional tools, which is a time-saver for professionals working on different projects.
Dust and Debris Management
While this cordless grinder doesn’t feature an advanced dust ejection system like some corded models, its design minimizes the amount of debris that enters the motor. However, it’s advisable to use proper safety equipment and keep the work area clean to prolong the tool's life and avoid potential performance issues.
Ergonomics and Comfort
The Milwaukee M18's ergonomic design, including the comfortable paddle switch, makes it easy to handle during long work sessions. The tool’s slim body provides a comfortable grip, reducing hand fatigue and allowing better control. This grinder is designed for both short-term and long-term projects, offering comfort without sacrificing power.
- Cordless design allows for greater mobility and flexibility without the limitations of a corded tool.
- The paddle switch with no-lock design makes it easy to start and stop the tool quickly and safely.
- The lightweight and ergonomic design makes it comfortable to use for extended periods of time.
- A high RPM of 8,500 provides powerful and efficient grinding and cutting performance.
- Comes with necessary accessories, including flange nuts, wheel guard, and spanner wrench.
- The battery life may not be sufficient for extended use, requiring frequent recharging or battery changes.
- It may not be suitable for heavy-duty applications that require larger wheel sizes or more power.
- The cost may be higher compared to corded angle grinders with similar specifications.
5. Metabo Angle Grinder
Product Overview:
The Metabo 4.5" Angle Grinder is a precision-engineered tool designed for professional-grade performance. Manufactured in Germany, it combines powerful performance, durability, and user-friendly features to deliver exceptional results across various applications. Known for their meticulous attention to detail, Metabo has a reputation for creating top-quality power tools, and this angle grinder is no exception.
Key Features
- 8.5 Amp Motor providing up to 10,500 RPM for efficient cutting and grinding.
- Non-Lock Paddle Switch for enhanced user safety and ease of operation.
- German Engineering ensures premium build quality and reliability.
- Slim Design for comfortable, ergonomic handling during prolonged use.
- High-Quality Materials such as die-cast aluminum and polyamide for added durability.
Benefits
The Metabo 4.5" Angle Grinder offers a perfect blend of power and precision, making it a go-to tool for both professionals and serious DIYers. With its compact size and ergonomic design, this grinder provides excellent control and reduces fatigue, especially during longer tasks. Whether you're tackling tough materials like metal or performing more delicate tasks like smoothing surfaces, this tool offers reliable, consistent performance.
Power and Performance
Equipped with an 8.5 Amp motor capable of delivering up to 10,500 RPM, the Metabo angle grinder stands out for its speed and efficiency. This level of power allows users to cut, grind, or sand a variety of materials effortlessly, from metal to masonry. The tool's powerful motor ensures smooth operation without overheating or stalling during demanding tasks, making it suitable for continuous use in a professional setting.
Durability and Build Quality
Metabo's reputation for durability is showcased in the design of this angle grinder. Made from polyamide PA6GF35 and die-cast aluminum, the tool is designed to withstand heavy use while maintaining structural integrity. This material combination offers excellent resistance to wear and tear, ensuring a long lifespan even in the toughest environments. The tool’s German engineering guarantees precision and reliability, backed by stringent quality control at every stage of production.
Ease of Use and Maneuverability
The non-lock paddle switch is one of the key safety features of the Metabo angle grinder, offering greater control and reducing the risk of accidental activation. This feature is particularly useful when working on intricate or delicate tasks, as it allows the user to stop the tool immediately when necessary. The grinder’s slim design enhances maneuverability, making it easier to handle and control, especially in tight spaces or hard-to-reach areas.
Disc Size and Speed
With a 4.5-inch disc capacity and 10,500 RPM, the Metabo angle grinder is highly versatile, capable of handling a wide variety of tasks, from cutting to grinding and polishing. The high-speed rotation ensures that materials are worked on quickly and efficiently, reducing the time spent on each job and improving overall productivity.
Versatility and Attachments
The Metabo 4.5" Angle Grinder is compatible with a wide range of discs and attachments, making it suitable for various applications. Whether you're working with metal, stone, or other materials, the tool offers flexibility and adaptability. Its easy-to-change accessories system also ensures that you can quickly switch between tasks, improving workflow and minimizing downtime.
Dust and Debris Management
While the Metabo grinder doesn’t have a dedicated dust ejection system, its high-quality construction and design help reduce the amount of dust and debris that can affect the tool's performance. However, using proper safety equipment and keeping your workspace clean will ensure longer tool life and optimal performance.
Ergonomics and Comfort
Comfort is a priority with the Metabo 4.5" Angle Grinder. Its slim body design provides a secure and comfortable grip, reducing hand strain during extended use. The lightweight construction further enhances its ergonomics, making it easy to handle even during long tasks. This grinder is ideal for users who need precision and control without sacrificing comfort.
- High-quality German engineering and ingenuity
- Durable and reliable construction with a focus on quality
- Powerful 8.5 Amp motor that delivers up to 10,500 RPM
- Non-lock paddle switch offers a comfortable and safe operation
- The slim design ensures a comfortable grip for extended use
- Relatively expensive compared to some other angle grinders on the market
- Some users may find the slim design uncomfortable for larger hands
- Does not come with any accessories, which may add to the overall cost of the tool
6. PORTER-CABLE Angle Grinder
Product Overview:
The PORTER-CABLE Angle Grinder is designed for professionals who need a high-performance tool for heavy-duty tasks. Whether you're grinding, cutting, or polishing, this tool combines power and durability with user-friendly features to deliver consistent results. Ideal for contractors, electricians, plumbers, and serious DIYers, the PORTER-CABLE Angle Grinder is a versatile addition to any toolkit.
Key Features
- 11,000 RPM for high-speed material removal.
- 6-amp motor ensures powerful performance on job sites.
- Cast metal gear case enhances durability and longevity.
- Tool-free guard change for quick adjustments.
- Spindle lock for easy bit changes with a single wrench.
- 3-position side handle for added control in various positions.
- Slide switch with lock-on feature for continuous use.
Benefits
The PORTER-CABLE Angle Grinder offers a combination of power, convenience, and safety. Its 11,000 RPM speed allows for fast material removal, saving time on grinding and cutting tasks. The cast metal gear case improves the tool’s durability, making it ideal for rugged job site conditions. The ability to change guards without tools adds efficiency to the workflow, while the 3-position handle ensures that users can maintain control and comfort, no matter the angle or task.
Power and Performance
The grinder is equipped with a 6-amp motor, which delivers consistent power for even the most demanding applications. Whether you’re cutting through metal, grinding down surfaces, or preparing materials for welding, the PORTER-CABLE grinder provides plenty of torque to get the job done. Its 11,000 RPM motor ensures that you can complete tasks efficiently and effectively.
Durability and Build Quality
Designed to withstand the rigors of professional use, this grinder features a cast metal gear case that enhances its durability and extends the tool’s life. This robust construction makes it perfect for heavy-duty jobs, offering long-lasting performance across various tough tasks.
Ease of Use and Maneuverability
The tool-free guard change is one of the standout features of this grinder, allowing users to quickly and easily adjust the guard without the need for additional tools. This feature saves time and increases productivity, especially when switching between different tasks. Additionally, the spindle lock enables single-wrench bit changes, making it simpler to swap out discs and accessories.
Disc Size and Speed
With a 4-1/2-inch disc and 11,000 RPM, this angle grinder is versatile enough to handle various materials and tasks. Its high-speed operation ensures that you can remove material quickly and efficiently, whether you’re grinding down metal or cutting through tough materials.
Versatility and Attachments
The 3-position side handle is designed to give users more control over the grinder, allowing for comfortable use in multiple positions. This level of versatility makes the PORTER-CABLE grinder suitable for a wide range of tasks, from grinding and cutting to cleaning and finishing surfaces. The ability to lock the switch on also means that you can use the grinder for extended periods without having to hold down the switch.
Dust and Debris Management
While the grinder doesn't come with a dedicated dust ejection system, its compact design and powerful motor help to manage debris efficiently. Keeping the workspace clean and using proper dust management techniques will prolong the life of the tool and ensure optimal performance.
Ergonomics and Comfort
This grinder is designed with ergonomics in mind. Its slide switch with lock-on feature allows for continuous use without needing to hold the switch, reducing fatigue during longer tasks. The 3-position side handle further enhances comfort, making it easy to grip and maneuver the tool in different orientations. This focus on user comfort ensures that the grinder can be used for extended periods without strain.
- High-speed material removal: The PORTER-CABLE Angle Grinder features an 11,000 RPM motor designed for high-speed material removal, making it suitable for a wide range of tasks.
- Durable and long-lasting: The cast metal gear case increases the tool’s durability and longevity, making it a reliable choice for both professionals and DIY enthusiasts.
- Easy to use: The tool-free change guard and spindle lock features provide fast and easy guard removal and single-wrench bit changes, simplifying the tool’s operation.
- User-friendly design: The 3-position side handle and lightweight, ergonomic design make the grinder comfortable to use and minimize user fatigue.
- Affordable: The PORTER-CABLE Angle Grinder is an affordable option that provides quality performance for its price.
- Corded electric: As a corded electric tool, the user must be near an electrical outlet, limiting mobility and flexibility.
- Single-speed motor: The grinder only has one speed, which may not be ideal for some users who need more speed options.
- Noisy: As with most grinders, the PORTER-CABLE Angle Grinder can be quite loud during operation, which may be a nuisance for some users.
7. WORKPRO 20V Cordless Angle Grinder
Product Overview:
The WORKPRO 20V Cordless Angle Grinder is designed for versatility and portability, making it a valuable tool for both home DIY enthusiasts and professionals. With its cordless design, powerful motor, and ergonomic features, this grinder can handle a wide range of tasks, from grinding and cutting to surface finishing. Whether you're working indoors or outdoors, the lightweight design and long-lasting battery make this tool ideal for tackling jobs in different environments without being tethered to a power outlet.
Key Features
- Cordless Operation: Wireless design for maximum portability.
- Powerful 20V 4.0Ah Lithium-Ion Battery: Long battery life with quick recharge time.
- High RPM Motor: Delivers an effective speed of 7500 RPM for fast material removal.
- Lightweight Build: Weighs only 3.5 lbs (without the battery), reducing user fatigue.
- 3-Position Rubberized Handle: Anti-slip and adjustable for optimal control.
- Quick-Change Wheel System: Easily switch between grinding and cutting wheels.
Benefits
The WORKPRO 20V Cordless Angle Grinder offers several practical benefits for both professional users and DIYers. The cordless design allows users to work in any location without worrying about finding an outlet, while the long-lasting battery ensures extended work periods before recharging. The tool's lightweight body and ergonomic features also reduce fatigue during prolonged use, while the fast-spinning motor ensures quick and efficient material removal.
Power and Performance
At the heart of this grinder is its 7500 RPM motor, which provides plenty of power for cutting, grinding, and polishing tasks. Whether you're working with metal, stone, or other materials, the motor's performance ensures that you can complete jobs quickly and effectively. The tool also includes an excellent cooling system, preventing the motor from overheating and ensuring reliable performance over extended periods of use.
Durability and Build Quality
The WORKPRO 20V Cordless Angle Grinder is built to last, with durable materials that can withstand tough job site conditions. The tool's rubberized body provides extra grip and protection, while the anti-vibration side handle reduces stress on the user. Designed with high-quality components, this grinder can endure frequent use without breaking down or wearing out quickly, ensuring long-term reliability.
Ease of Use and Maneuverability
Weighing just 3.5 lbs, this grinder is incredibly easy to maneuver, even in tight spaces or when working overhead. The 3-position auxiliary handle allows for better control and comfort during use, making it easy to adjust the tool's position for different tasks. Additionally, the switch placement on the top of the tool enables easy on/off operation for both right- and left-handed users.
Dust Collection and Cleanup
While the WORKPRO 20V Cordless Angle Grinder does not come with a built-in dust collection system, its quick-change wheel system and overall design make it easy to swap wheels and clean up after use. Ensuring proper dust control is important when working with certain materials, so it's recommended to pair this tool with appropriate personal protective equipment (PPE) and external dust extraction tools if necessary.
Belt Size and Speed
Although this tool doesn't feature a belt, its 7500 RPM motor ensures that cutting and grinding tasks are completed swiftly and efficiently. The speed is well-suited for tasks requiring quick material removal, and the RPM is balanced for handling a wide variety of applications.
Noise Level
The WORKPRO 20V Cordless Angle Grinder operates at a noise level typical for power tools of its kind, meaning ear protection is recommended during extended use. While the tool doesn't have specific noise-dampening features, its smooth motor and vibration control help reduce overall discomfort from sound during operation.
- Cordless design makes it convenient to use both indoors and outdoors, without being tethered to a power outlet.
- The 20V 4.0AH lithium-ion battery and quick charger provide long-lasting power for extended use.
- The lightweight design and ergonomic button position help reduce hand pressure during extended use.
- A high-performance motor with a maximum speed of 7500 RPM allows for fast and efficient material removal.
- The complete set of tools and accessories included in the kit makes it a convenient and cost-effective solution for many tasks.
- Some users may find the maximum speed of 7500 RPM to be insufficient for certain tasks.
- The battery may not be suitable for very heavy-duty applications that require extended use.
- The included grinding wheels and cutting wheels may not be of the highest quality.
8. BOSCH 1375A Corded Angle Grinder Amp
Product Overview:
The BOSCH 1375A Corded 4-1/2-Inch 6 Amp Angle Grinder is designed with professional users in mind. It delivers the perfect combination of power, performance, and portability, making it an essential tool for metalworkers, plumbers, vehicle fabricators, and other tradespeople. Its lightweight and compact design make it ideal for long hours of use without fatigue, and it’s packed with features that enhance efficiency and user comfort.
Key Features
- 6.0 Amp Motor: Delivers up to 11,000 no-load RPM for high-speed grinding and cutting.
- Lightweight: Weighs only 3.75 pounds, making it easy to handle.
- Service Minder Brush System: Automatically stops the tool for preventive maintenance.
- 2-Position Side Handle: Ergonomically designed for added control and comfort.
- Epoxy Coated: Provides protection from abrasive debris, enhancing tool longevity.
- Accessories Included: Comes with a burst-protection guard, auxiliary handle, flange kit, spanner wrench, and abrasive grinding wheel.
Benefits
The BOSCH 1375A angle grinder stands out for its powerful motor and compact design, offering a versatile solution for professionals working in tight spaces or handling intricate jobs. Its lightweight build reduces user fatigue, allowing you to work for extended periods with minimal strain. The tool’s Service Minder Brush System ensures that maintenance is done on time, reducing downtime and prolonging the grinder's lifespan.
Power and Performance
Powered by a 6.0 Amp motor, the BOSCH 1375A delivers 11,000 RPM, providing more than enough power to handle heavy-duty tasks such as cutting, grinding, and metal polishing. Despite its compact size, it performs like a much larger grinder, allowing users to work on metal, concrete, and other tough materials with ease. The small field diameter also enhances the tool’s efficiency, enabling users to complete tasks faster.
Durability and Build Quality
This grinder is built to last, featuring an epoxy-coated design that protects internal components from abrasive debris. This ensures that the tool remains functional even in dusty or harsh working environments. The sealed switch also prevents dust and debris from entering the switch mechanism, further enhancing durability.
Ease of Use and Maneuverability
Weighing only 3.75 pounds, the BOSCH 1375A is exceptionally easy to maneuver. Its lightweight construction makes it ideal for overhead or extended use. The 2-position side handle allows users to adjust the grip angle for better control, while the top handle is ergonomically designed for comfort. This makes the tool perfect for long jobs where precise control is essential.
Dust Collection and Cleanup
Although the BOSCH 1375A does not feature a built-in dust collection system, its burst-protection guard helps reduce dust and debris from reaching the user. For even better dust control, it is recommended to use external dust extraction tools, especially when working with materials like concrete or metal.
Belt Size and Speed
This angle grinder doesn't use a belt, but its 11,000 RPM motor offers rapid material removal and excellent performance for both grinding and cutting applications. The tool is well-suited for tasks that require high speed and precision.
Noise Level
Like most grinders, the BOSCH 1375A generates a typical level of noise for a power tool of its kind. While it doesn’t have specific noise-reduction features, its smooth motor operation helps keep the noise to a manageable level. For prolonged use, ear protection is recommended.
- Powerful motor: The 6.0-amp motor delivers 11,000 no-load rpm, making it suitable for heavy-duty applications.
- Compact and lightweight: Weighing only 3.75 pounds, this angle grinder is easy to handle and maneuver, making it ideal for extended use.
- Durable design: The epoxy-coated design helps protect the tool from abrasive debris, and the sealed switch prevents dust and debris from entering the switch mechanism.
- Comfortable to use: The 2-position side auxiliary handle is designed to angle naturally for maximum operator comfort, and the top handle is ergonomically designed.
- Convenient features: The Service Minder Brush System eliminates guesswork and stops the tool when preventative maintenance is required, and the 5/8-inch to 11-inch spindle works with a wide array of sizes.
- Corded: As a corded tool, this angle grinder is limited by the length of the power cord, which may not be ideal for some applications.
- Not suitable for heavy industrial use: While this grinder is powerful, it may not be suitable for very heavy industrial applications.
- Limited accessories: While the grinder comes with a grinding wheel and other accessories, it may not be enough for all users and applications.
9. AVID POWER Angle Grinder
Product Overview:
The AVID POWER Angle Grinder is a versatile and powerful tool designed for professionals and DIY enthusiasts alike. Whether you're cutting, grinding, polishing, or removing rust, this 7.5-Amp grinder delivers high performance and durability. With its compact design and ergonomic features, it's the perfect tool for tackling tough applications while ensuring comfort during extended use.
Key Features
- 7.5-Amp Motor: Delivers 900W of maximum output power and a no-load speed of 11,000 RPM, providing high performance for demanding tasks.
- Ergonomic Design: Slim, lightweight, and compact, it offers better comfort and reduces fatigue during long hours of use.
- Integrated Spindle Lock: Allows for faster and easier replacement of abrasive wheels, saving time on the job.
- 2-Position Auxiliary Handle: Enhances control, comfort, and versatility in various applications.
- Safety Protection: The protective cover helps prevent sparks and metal chips from causing injury during operation.
Benefits
One of the standout benefits of the AVID POWER Angle Grinder is its combination of power and user-friendly design. The ergonomic design minimizes fatigue, allowing you to work longer without discomfort. It’s also lightweight and compact, making it ideal for both professionals and hobbyists who need portability without compromising performance. The protective cover adds a layer of safety, ensuring peace of mind when working with metal or other materials that produce sparks.
Power and Performance
This angle grinder is equipped with a 7.5-Amp motor that generates up to 11,000 RPM, providing excellent performance for a wide range of applications. Whether you're cutting through metal, grinding surfaces, or removing rust, the AVID POWER Angle Grinder has the power to get the job done efficiently. Its high-speed output makes quick work of tough materials, while the integrated cooling system ensures consistent performance even during prolonged use.
Durability and Build Quality
Designed for heavy-duty applications, the AVID POWER Angle Grinder is built with durability in mind. The protective cover shields the tool from damage while preventing sparks and debris from harming the user. Its sturdy construction ensures longevity, even in tough working conditions. Plus, with accessories like metal grinding wheels, cutting wheels, and flap discs included in the package, this tool offers excellent value and reliability.
Ease of Use and Maneuverability
At just 7.5 Amps, this grinder manages to pack serious power into a portable design that’s easy to maneuver. The 2-position auxiliary handle gives users better control, making it simple to adjust the tool’s position for different tasks. The integrated spindle lock allows for quick and easy wheel changes, eliminating downtime when switching between grinding and cutting applications.
Dust Collection and Cleanup
Though the AVID POWER Angle Grinder doesn’t come with a dedicated dust collection system, the protective cover helps limit the amount of dust and debris that escapes during operation. To ensure a cleaner workspace and reduce cleanup time, it's recommended to pair the grinder with an external dust extractor, especially when working indoors or in confined spaces.
Belt Size and Speed
This grinder doesn’t operate on a belt system, but its 11,000 RPM motor delivers impressive speed for both cutting and grinding. Whether you're working on metal or concrete, the high-speed rotation ensures smooth, efficient results with minimal effort.
Noise Level
As with most angle grinders, the AVID POWER generates a typical level of noise for a tool of this power. While there are no specific noise-reducing features, the smooth operation of the motor keeps noise at a manageable level. For longer projects or indoor use, it's advisable to wear ear protection to minimize exposure to the noise.
- Powerful Motor: The AVID POWER Angle Grinder is equipped with a 7.5 Amp motor that can produce up to 11,000 RPM for demanding applications.
- Ergonomic Design: The grinder is slim, lightweight, and compact, which provides better comfort and reduces fatigue while working.
- Convenient Operation: The integrated spindle lock allows for quick and easy replacement of abrasive wheels, while the 2-position auxiliary handle provides greater control, comfort, and versatility in all applications.
- Safety Protection: The protective cover on the side of the grinder prevents sparks and metal chips during use, providing safety protection during operation.
- Package Included: The package includes an angle grinder, two metal grinding wheels, two cutting wheels, a side handle, a spanner, a flap disc, and a user manual.
- No Variable Speed: The AVID POWER Angle Grinder doesn’t have a variable speed option, which can limit its usability in certain applications.
- Durability: The grinder’s durability might not be as good as some other models in the same price range.
- No Case: The product doesn’t come with a carrying case, which can make it difficult to transport and store.
How To Choose The Best Angle Grinder For Welding | Ultimate Guide 2024
Pneumatic angle grinders
Our review is not about any pneumatic ones, but it is worth noting that they do exist. However, most people would never use these angle grinders because they require an air compressor. It is not as simple as plug-and-grind because the compressor must first reach the required pressure. However, they are used in welding shops and other stationary workshops where air compressors are available.
Dimensions of angle grinder discs
Image of a grinder using a large 9-inch angle grinder and a small 4.5-inch angle grinder.
All angle grinders are sized according to the size of the grinding wheels supported. Many require a standard small angle grinder that supports a 4.5-inch wheel.
Angle grinders are available for the following disc sizes.
- 4½ inches - 115 mm
- 5 inches - 125 mm
- 6 inches - 150 mm
- 7 inches - 180 mm
- 9 inches - 230 mm
Some angle grinders can handle discs larger than those for which they were designed, but before using a large disc on a small angle grinder, check carefully.
Revolutions per minute (RPM)
The speed of angle grinders is rated by the number of revolutions per minute. Note, however, that manufacturers provide the RPM of angle grinders without grinding wheels. Thus, as soon as a grinding wheel is mounted, the square footage decreases.
The larger the angle grinder, the lower the RPM. This is not always the case, but it is a general rule. Also remember that grinding wheels are rated according to the maximum rpm at which they can be used. So don't load an 11,000-rpm wheel on a 12,000-rpm grinder.
Guard
Angle grinders always have a guard. This is a safety device to prevent serious injury or death. Always maintain the blade guard and adjust it to protect yourself in case the grinder explodes and shrapnel escapes. For this purpose, keep the open end of the guard away from you and the closed end facing you.
Protection for angle grinders
Angle grinders such as Milwaukee's 4 1/2-inch and 5-inch grinders make it easy to adjust the guard without tools. This is convenient and increases the likelihood that the operator will not adjust the guard because "it's only a small cut."
However, this is contrary to OSHA safety regulations and all other angle grinders and is not recommended. Therefore, we cannot in good conscience recommend doing so.
Handles
Like guards, handles should be worn at all times unless they can be removed. The handle provides a firmer grip and reduces the possibility of the grinder slipping out of the hand.
All of our recommended grinders are compatible with right-handed and left-handed handle changes. All grinders also feature ergonomic, non-slip handles for safe tool use.
Dust protection
The best angle grinders are equipped with a dust ejection system or guard to prevent dust from getting into the motor and gears.
Brush and brushless angle grinders
Electric motors use electromagnetic fields to generate rotational power. Brush motors use a pair of carbon brushes to transfer DC power and create an electromagnetic field that rotates a permanent magnet.
Brushless motors use electronic circuitry in the motor to optimize power at the stator and create an electromagnetic field without the use of carbon brushes.
Switch types
Angle grinders have three types of on/off switches, which should be used according to the level of safety and depending on the task at hand.
Slide switch - The most common and simple is the slide switch, which locks in the ON position and allows the angle grinder to operate without having to hold down the trigger. Most grinders today require only a light touch in the off direction to turn off the switch. This method does not fatigue the hands, but it is dangerous because if the grinder falls, it continues to operate. This can damage the work area and cause injury.
Paddle switch - The paddle switch is part of the body, usually at the bottom of the angle grinder. A paddle switch is recommended for all DeWalt angle grinders. The trigger must be held down to turn the grinder on, and when released it turns off. It is safer than a slide switch, but can fatigue the hand over time. However, it is less likely to cause injury if the angle grinder is dropped.
Trigger handle - common on larger grinders, such as 7" and 9" grinders. It is shaped like a drill and has a handle on the back of the grinder.
Electric brushes for angle grinders
Brushless motors are far more efficient, but are generally found in cordless angle grinders. They generate less heat than brush motors, resulting in a longer life of the power tool. They also provide greater power output and are less likely to stall.
Best Angle Grinder For Welding | Infographic
How To Use Angle Grinder For Welding | Video Explanation
FAQs
What is the best size angle grinder for welders?
The size of the grinder depends on the type of work you usually do. The size of a grinder is the size of its disc, not its length. Therefore, a 6-inch grinder is capable of working on smaller parts, but the same grinder used for thicker parts will be much more difficult to use. The most common size of angle grinders is 4.5 inches.
The larger the grinding wheel or disc, the deeper the cut. Smaller discs and circles also move faster than larger ones, so they are better suited for grinding or cutting metals. They are also the most sensitive to overheating. That's why angle grinders are the best choice-they have adjustable speed settings to avoid overheating on a higher setting than necessary.
What is the best way to get an angle grinder?
It is necessary to have a strong grip on the angle grinder. Wear gloves and face protection and make sure you have a firm grip with both hands. Where possible, use a guard. Make sure you are oriented to send debris downward, not toward you. Also, make sure the wheel is rotated away from sharp edges.
A grinding wheel catching on an edge can cause the grinder to retract, so you need to have enough grip to control it and prevent this from happening. It is also necessary to make sure that the wire brush is facing the correct direction. The grinder should be positioned so that the brush rotates away from the object being ground, rather than toward it. When slicing, press very lightly, not too hard and not too weak.
What is the best angle grinder grinding wheel for welding?
There are four main types of angle grinder grinding wheels for welding and machining. These include grinding wheels, flap discs, cutting discs, and metal wheels. Each has a different application, but grinding wheels are the most commonly used.
These wheels are consumable and can only be used for so long before they need to be replaced. For this reason, one may be tempted to buy extremely cheap or inexpensive grinding wheels. This is a bad idea, as it can lead to using the wheels for a long period of time before they need to be replaced.
These wheels do not last as long as their mid-range counterparts and do not maintain as well. This means that in the long run, you end up spending more, rather than less.
Which is the strongest grinder?
The strength of a grinder can refer to a few different factors, such as its motor power, durability, and grinding ability.
In terms of motor power, the Baratza Forté AP and Mahlkönig EK43 are two of the strongest grinders on the market, with powerful motors that can handle large amounts of coffee beans and grind them quickly and consistently.
In terms of durability, grinders made with high-quality materials such as stainless steel are generally considered to be stronger and more long-lasting than those made with cheaper materials. The Mazzer Mini and the Rancilio Rocky are two examples of durable grinders that are known for their sturdiness.
When it comes to grinding ability, the strength of a grinder is often measured by its ability to produce consistent and uniform particle sizes. The Baratza Vario and the Breville Smart Grinder Pro are two examples of grinders that are known for their precise and consistent grinding abilities.
Overall, the strength of a grinder can depend on a variety of factors, so it's important to consider your specific needs and preferences when choosing a grinder.
How many watts is a good angle grinder?
The power of an angle grinder is typically measured in watts, and the appropriate wattage for a good angle grinder can depend on the specific application and workload.
For light to medium-duty tasks such as cutting and grinding small metal pieces or sharpening garden tools, an angle grinder with a wattage rating of 500 to 800 watts should be sufficient.
For heavier-duty tasks such as cutting and grinding thick metal or concrete, an angle grinder with a wattage rating of 1000 watts or more would be recommended.
However, it's important to note that higher wattage doesn't necessarily equate to better performance. The quality of the motor, construction and other features of the angle grinder can also impact its overall performance.
Ultimately, when choosing an angle grinder, it's important to consider the specific tasks you will be using it for and choose a model that is appropriate for your needs.
Which is better 4-inch or a 5-inch angle grinder?
Whether a 4-inch or 5-inch angle grinder is better depends on the specific tasks and materials you will be working with. Here are some factors to consider:
- Cutting depth: A 5-inch angle grinder will typically have a larger cutting depth than a 4-inch grinder, which can make it more suitable for cutting thicker materials. If you need to make deep cuts in metal or concrete, a 5-inch grinder may be more appropriate.
- Maneuverability: A 4-inch angle grinder is generally more compact and lightweight than a 5-inch grinder, which can make it easier to maneuver in tight spaces or for extended periods of time. If you need to work in a confined area or require a tool that is easy to handle, a 4-inch grinder may be a better choice.
- Speed: A 5-inch angle grinder typically has a higher RPM (revolutions per minute) than a 4-inch grinder, which can make it more effective at grinding and polishing tasks. However, this also means that it can be more difficult to control, especially for beginners.
- Cost: In general, 4-inch angle grinders tend to be less expensive than 5-inch grinders, which can be an important factor if you are on a tight budget.
Ultimately, the choice between a 4-inch or 5-inch angle grinder depends on your specific needs and preferences. If you need a tool for cutting thicker materials and don't mind the added weight and size, a 5-inch grinder may be the better option. If you need a more maneuverable tool for lighter-duty tasks, a 4-inch grinder may be a better choice.
Which brand of grinder is best?
There are many brands of grinders on the market, and the best brand for you depends on your specific needs and preferences. Here are some popular grinder brands that are known for their quality and performance:
- Baratza: Baratza is a well-known brand in the coffee industry, and is known for producing high-quality burr grinders that are widely used in coffee shops and by home baristas.
- Breville: Breville is a popular brand that produces a range of kitchen appliances, including coffee grinders. Their grinders are known for their versatility and ease of use, making them a good choice for both beginners and experienced users.
- Rancilio: Rancilio is another brand that is well-known in the coffee industry, and is known for producing high-end, commercial-grade grinders that are used in coffee shops and restaurants.
- KitchenAid: KitchenAid is a popular brand that produces a range of kitchen appliances, including grinders. Their grinders are known for their durability and performance, making them a good choice for home use.
- Makita: Makita is a popular brand that produces a range of power tools, including angle grinders. Their angle grinders are known for their durability and performance, making them a good choice for heavy-duty tasks.
Ultimately, the best grinder brand for you depends on your specific needs and preferences. It's important to consider factors such as the type of grinder you need, the tasks you will be using it for, and your budget when choosing a brand.
Conclusion
These are all good grinders and you will definitely like them. Whichever you choose, you will have a great grinder. It can handle any job and get a very clean angle while the base metal is perfectly prepared and clean. If you want to take your welding projects to the next level with the best tools for preparation, you should invest in a good angle grinder.